The advantages of multitask machining with Mazak Integrex technology
Integrating Turning and Milling in a Single Setup Multitask technology, epitomized by the excellence of the Mazak Integrex system, revolutionizes the way we think about mechanical manufacturing. Thanks to the ability to combine the operations of a CNC lathe and a 5-axis machining center in a single machine, complex components can be completed from the blank to the finished part without ever removing it from the spindle. This "Done-In-One" approach eliminates the need to move the part between different stations, dramatically reducing handling times and optimizing the entire workshop workflow.
Maximum Geometric Precision and Error Reduction One of the main advantages of multitask machining is the elimination of repositioning errors. Every time a part is removed and fixed on a new machine, there is a risk of losing centesimal references, compromising the coaxiality and perpendicularity of surfaces. With Mazak Integrex technology, all geometric features are created with a single original reference. This guarantees extremely high form and positional tolerances, essential for critical components intended for sectors where pinpoint precision is not an option but a fundamental requirement.
Production efficiency and reduced lead times The adoption of multitask centers allows us to respond extremely quickly to the demands of the modern market, characterized by increasingly smaller batch sizes and increasingly complex geometries. By reducing the number of required setups and simplifying programming, we achieve a significant reduction in lead times. Furthermore, the versatility of the Mazak Integrex allows us to handle difficult materials and inclined or helical machining with a simplicity impossible with traditional machines, increasing the shop's competitiveness on high-tech orders.
Superior quality control for complex components The complexity of parts produced with multitasking requires an equally advanced inspection system. Components produced with this technology undergo rigorous checks in a climate-controlled metrology room, where automatic 3D measuring machines validate profile integrity and dimensional accuracy. The process stability guaranteed by the multitask system makes production extremely repeatable, facilitating quality testing and guaranteeing the end customer a product certified to ISO 9001 standards, ready for assembly into the most sophisticated mechanical groups.
